HODA Laser

Large Mold Laser Welding Machine

Large mold repair

Boom-type laser welding arrangement that brings the head to large molds in place — reach and support planned around the mold instead of the worktable.

  • Boom structure with lifting, rotation and horizontal movement options
  • HD-WY laser configurations: 200 / 300 / 400 W
  • Microscope observation for small defects on large tooling

Request a QuoteDiscuss Your Application

Category:

Equipment features

Boom-type welding for large molds

The HODA large mold laser welding machine uses a boom-type arrangement that brings the welding head to molds too large or heavy for a conventional worktable. The head and support are arranged around the mold in place, repairing edge wear, chipped areas and local defects on large tooling.

01

Boom Structure Around the Mold

  • Head reach planned around the repair area, not the table
  • Suits large, heavy or awkwardly placed molds
02

Local Defects Only

  • Pulsed laser fuses filler at the worn edge, chip or defect
  • The whole mold surface is not the working area
03

Micro Observation

  • Microscope assists weld positioning and the fill process
  • Small defects on a large mold stay a local operation
04

Motion Matched to Repair Direction

  • Lifting, rotation and horizontal movement combined by configuration
  • Structure selected by the defect plane and working angle
05

Fine Wire & Pulse Control

  • Filler wire by power; pulse width, frequency and spot adjustable
  • Edge repair and local filling each get their own settings
06

Links to Maintenance Workflow

  • Support, observation, welding and finishing arranged together
  • Finishing to target size planned after welding

Machine & repair site

Structure and on-site repair

The boom arrangement and a large-mold repair site — reach and support are confirmed against the actual mold.

Laser welding samples: large inserts, copper blocks, impellers and gear stacks
Sample workpieces Large inserts, copper blocks, impellers and gear stacks repaired as samples.

Arm reach, travel and support depend on the machine structure and the actual mold layout.

Applications

Where the large mold machine fits

For repair work where mold size, weight or defect position rules out a conventional workstation.

Large Injection MoldsBuild-up on reachable cavity edges, chips and wear, with the head arranged to the mold position.
Automotive ToolingRepair positions on large molds, combining fine local welding with heavy-workpiece support.
Die-Casting & Forming ToolsWelding and finishing steps planned by defect location and mold material.
Mold Maintenance ShopsShops handling large tools of different shapes — lifting, movement and floor space stated at selection.

If the mold fits a conventional station, the standard Mold Laser Welding Machine may be the simpler choice.

Technical specifications

Large mold welder technical parameters

Machine & laser
Machine format Boom-type large-mold welding structure
Laser type YAG
Wavelength 1064 nm
Power configurations 200 W / 300 W / 400 W by the selected setup
Pulse & optics
Pulse width 0.2–20 ms
Pulse frequency 0.5–20 Hz
Spot adjustment 0.2–2 mm
Positioning Microscope
Motion & support
Lifting configuration Fixed / 300 mm, by structureOptional
Rotation configuration Fixed / 360°, by structureOptional
Horizontal movement Fixed / Y-axis / motorized XY
Reach & support By machine structure and the actual mold arrangement

The boom-type structure positions the welding head around large molds. Access to the repair area depends on the defect location, welding direction and surrounding clearance.

Materials

Mold steels including S136, SKD-11, NAK80, 718, 738, P20 and W302, plus suitable carbon, alloy and stainless steels — assessed for plastic, die-casting, casting, forging and stamping molds.

Configuration & support

Planning the on-site layout

Defect positionWhere the damage sits decides the head approach and support.

Mold size & weightDimensions and lifting decide the boom and support arrangement.

Workshop surveySite photos and mold sizes reviewed before the layout is proposed.

Repair processFiller, welding parameters and finishing arranged with the repair plan.

Mold dimensions alone do not decide reach — the defect position, welding direction and nearby obstructions matter.

Large mold repair

Send us the mold details

Share the mold dimensions, weight, defect location and site photos with HODA. We assess reach, support and the repair process for a boom-type welding configuration.

Product / model: Large Mold Laser Welding Machine

    Scroll to Top