Equipment features
Laser welding for metal channel letters
The HODA channel letter laser welding machine serves the making of metal channel letters, letter shells and sign components. A letter is built from a face, returns and connectors, and the welds sit on edges, corners and curves. Adjustable pulse and spot settings put the energy exactly on the joint, and the process links to the later grinding and polishing steps.
Built Around Letter Joints
- Face, return and connector joints organized as the work
- Handles the varied shapes and scattered seams of letter making
Pulse Control, Low Heat Input
- Pulse width, frequency and spot set the weld point
- Process built around sheet thickness and joint location
Straight, Curved & Narrow Areas
- Workpiece repositioned letter by letter
- Narrow corners and deep letter shells checked on a sample first
Adjustable Spot for Detail
- 0.2–2 mm spot range for different joint sizes
- Settings combined with material, thickness and weld layout
Positioning & Visible Face
- Fixturing keeps face and return in assembly relationship
- Visible-face finish and polishing included in the process plan
Mixed Sign Production
- Different fonts, outlines and letter sizes on one machine
- Fits into existing cutting, bending and surface-treatment flow
Applications
Where the letter welder fits
For sign workshops producing metal channel letters and custom signage in small batches.
Technical specifications
Channel letter welder technical parameters
| Application & series | |
|---|---|
| Application | Metal channel letter welding |
| Laser series | HD-WY |
| Laser type | YAG |
| Power series | 200 W / 300 W / 400 W, by letter-machine configuration |
| Wavelength | 1064 nm |
| Pulse & optics | |
| Pulse width | 0.2–20 ms |
| Pulse frequency | 0.5–20 Hz |
| Spot adjustment | 0.2–2 mm |
| Work area & fixtures | |
| Letter size | By the work area and the actual operating space |
| Worktable & positioning | By the letter-machine configuration |
| Filler wire | By joint type and the selected power |
Power and pulse data follow the HD-WY series; letter size, worktable and accessories are confirmed for the letter-machine configuration.
Materials
Metal letter materials suitable for laser welding. The process is set by the actual grade, thickness, coating and finish state; painted, plated or composite letters should be tested with a real sample.
Configuration & support
Choosing power and worktable
Sample letterTake one letter with straight, corner and curved sections as the process reference.
Access checkHead reach, fixturing and viewing checked against the real geometry.
Finish planGrinding or polishing after welding included in the confirmation.
Power & tableSelected by material, thickness, maximum letter size and station layout.
Large letters need support and moving space; small letters and narrow corners need reach and observation. Both are confirmed on the actual letter shape.
Letter welding test
Send us the letter profile
Share the letter drawing, material and joint photos with HODA. We review welding access and finish, then confirm the suitable channel letter welding configuration.
Product / model: Channel Letter Laser Welding Machine





