HODA Laser

Channel Letter Laser Welding Machine

Channel letter welding

Laser welding machine for metal channel letters, letter shells and sign components — welds on edges, corners and curves, with the visible face kept in mind.

  • HD-WY series YAG laser, 200–400 W by configuration
  • Adjustable pulse and 0.2–2 mm spot for thin letter material
  • Suits mixed sign production with existing cutting and bending flow

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Equipment features

Laser welding for metal channel letters

The HODA channel letter laser welding machine serves the making of metal channel letters, letter shells and sign components. A letter is built from a face, returns and connectors, and the welds sit on edges, corners and curves. Adjustable pulse and spot settings put the energy exactly on the joint, and the process links to the later grinding and polishing steps.

01

Built Around Letter Joints

  • Face, return and connector joints organized as the work
  • Handles the varied shapes and scattered seams of letter making
02

Pulse Control, Low Heat Input

  • Pulse width, frequency and spot set the weld point
  • Process built around sheet thickness and joint location
03

Straight, Curved & Narrow Areas

  • Workpiece repositioned letter by letter
  • Narrow corners and deep letter shells checked on a sample first
04

Adjustable Spot for Detail

  • 0.2–2 mm spot range for different joint sizes
  • Settings combined with material, thickness and weld layout
05

Positioning & Visible Face

  • Fixturing keeps face and return in assembly relationship
  • Visible-face finish and polishing included in the process plan
06

Mixed Sign Production

  • Different fonts, outlines and letter sizes on one machine
  • Fits into existing cutting, bending and surface-treatment flow

Applications

Where the letter welder fits

For sign workshops producing metal channel letters and custom signage in small batches.

Metal Channel Letters & ShellsFace, return and connector joints, with the letter outline and weld points positioned accurately.
Storefront & Brand SignsCustom outlines and different letter shapes, with the weld position arranged for the finished look.
Metal Decorative Sign PartsLocal joints within the work area, matched to the later finishing steps.
Sample Letters & Short RunsWeld points, fixturing and rework confirmed on a real letter, then applied to the batch.

Technical specifications

Channel letter welder technical parameters

Application & series
Application Metal channel letter welding
Laser series HD-WY
Laser type YAG
Power series 200 W / 300 W / 400 W, by letter-machine configuration
Wavelength 1064 nm
Pulse & optics
Pulse width 0.2–20 ms
Pulse frequency 0.5–20 Hz
Spot adjustment 0.2–2 mm
Work area & fixtures
Letter size By the work area and the actual operating space
Worktable & positioning By the letter-machine configuration
Filler wire By joint type and the selected power

Power and pulse data follow the HD-WY series; letter size, worktable and accessories are confirmed for the letter-machine configuration.

Materials

Metal letter materials suitable for laser welding. The process is set by the actual grade, thickness, coating and finish state; painted, plated or composite letters should be tested with a real sample.

Configuration & support

Choosing power and worktable

Sample letterTake one letter with straight, corner and curved sections as the process reference.

Access checkHead reach, fixturing and viewing checked against the real geometry.

Finish planGrinding or polishing after welding included in the confirmation.

Power & tableSelected by material, thickness, maximum letter size and station layout.

Large letters need support and moving space; small letters and narrow corners need reach and observation. Both are confirmed on the actual letter shape.

Letter welding test

Send us the letter profile

Share the letter drawing, material and joint photos with HODA. We review welding access and finish, then confirm the suitable channel letter welding configuration.

Product / model: Channel Letter Laser Welding Machine

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